[DeTomaso] Re: ZF REPAIR INVOICE

Biancoj at aol.com Biancoj at aol.com
Thu Feb 1 08:43:32 EST 2007


 
 
Hi, several people wanted to know the price of the rebuild, so  I included 
the invoice and several wanted to know the time involved and Guy  (pronounced 
Gee) said he could rebuild them with a turn around time of several  weeks to a 
month.  The other great aspect of this is the personalized  service and the e 
mailed pictures of the teardown and the rebuild.  His e  mail address is 
_gt4-2860 at charter.net_ (mailto:gt4-2860 at charter.net) 
My pantera is a 71 that I have driven for 28 years, with the  last 10 years 
as a daily driver.  The transaxle has never been worked on  even though it has 
been out of the car twice during engine rebuilds and  then 2 years ago I 
overfilled the case, don't ask how much it's too  embarrassing,  with 90 W lube 
which caused it to leak around my output  shaft and spray this oil on everything 
in the engine bay.  My father in  law, who is a retired machinist with his own 
shop, looked at the old roller  bearing #403 and said it was wore, but not 
severely, BUT HE SAID THIS TYPE  OF BEARING WITH IT'S WEAR PATTERN HAS THE 
POTENTIAL TO LET GO AT ANY TIME AND  DESTROY ANYTHING IN ITS PATH.  

ZF    TRANSMISSION      Type           :  5 DS  25 / 1
                                                      Serial   #   :  1801  


Total rebuild of the transmission  with :
--  glass blasting of housing  and all external parts 
--  made new breather (was  missing )
-- repair back-light switch ( new  not available )
--  repair clutch cylinder  bracket fastenings  ( threads worn out in 
aluminum  case  )
--  primer + paint of black  parts .
 
PARTS  

Timken bearing , sides off  diff                  2      x   $  34.76         
  $   69.52
Timken bearing ,on output drive  axle   2     x      18.89                
37.78
Ball bearing ,on outputdrive  axle             2     x      27.87             
   55.74
Seal , prim  shaft                                               1          
8.05
Seal , gear selection  shaft                            1          7.74
Seal , drive  shafts                                            2     x       
12.40                 24.80
Roller bearing #  403                                       1                 
                      580.00
Gear  1st (second hand  )                               1                     
                  200.00
Inner ring  dito                                                 1            
                                 5.95
Needle bearing  dito                                       2     x       
16.80                   33.60
Synchro  cône  1st  gear                                 1                    
                      85.00
Needles for needle cage prim.  shaft     14     x        0.40                 
   5.60
Synchro cône  second  gear                         1                          
                  85.00
Spring of  synchroniser                                1                      
                         0.50
Gasket , gage  elbow                                     1                    
                            4.35
Shims , preload  diff                                      2      x        
0.80                       1.60
Shim , end cover prim.  shaft                    1                            
                   0.80
Collar for  boot                                               2       x      
   0.40                     0.80
Circlip ,clutch hydr.  rod                              2      x         0.22 
                    0.44
Circlip , clutch hydr.  cylinder                   2       x          0.45    
                0.90
Screw  M8 x  125                                               1              
                                0. 20
Nut   M 8 x  125                                                 18     x     
     0.10                    1.80
Nut ,self lock 10 x  150                                   2     x           
0.25                   0.50
Nut , self lock 12 x  125                                 4      x           
0.45                    1.80
Gasoline                                                          1/2  gal    
                                 1.00
Silicone                                                                      
                                        2.50
Loc -  Tite                                                                   
                                        3.00
Paints ( primer + black  )                                                    
                        4.00
Stud  M 10 x  150                                              1              
                                 0.45
Stud  M 8  x  125                                               1             
                                   0.40
Gaskets                                                                       
                                    14.50
Throw-out  bearing                                     1                      
                        34.95
Freight                                                                       
                                     18.90
                                                                              
                                     -----------------
 
SUB -  TOTAL                                                                  
                   $        1,201.57
 
 
LABOR                                                           48        x   
    $   42         $       2,016.00
 
                                                                              
                                    ------------------
                                                                              
                                     ------------------
GRAND  TOTAL                                                                  
              $         3,217.57
 
 




 
Joe  Bianco
#1553
Charleston, SC


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